New Product Development – Metal Industry

New Product Development – Metal Industry

We did an R&D project for a global leader in the metal industry. We led a product development project and designed cast house tapping equipment, including a drill machine and a clay gun, specifically for operating tap holes on a blast furnace at around 1400°C with CO presence.

We collaborated closely with subject matter and calculation experts to bring this critical system to life. Our scope covered everything from detailed design and engineering calculations to 3D parametric modeling.

We also conducted CFD analysis for the mud-gun barrel and nozzle, and developed comprehensive Erection, Operation & Maintenance manuals. Additionally, we delivered quality assurance plans and P&ID schematics in DWG format for seamless execution.

Other Case Studies

Design Automation / New Variant Creation – Press Systems Equipment (Glue Blender)
Design Automation / New Variant Creation – Press Systems Equipment (Glue Blender)
Reverse Engineering & Product Improvisation Of A Skid Steer Loader
Reverse Engineering & Product Improvisation Of A Skid Steer Loader
Project Planning & Control And Forensic Delay Analysis For The Sydney Metro Project
Project Planning & Control And Forensic Delay Analysis For The Sydney Metro Project
New Product Development / Localization – Industrial Cleaning Equipment
New Product Development / Localization – Industrial Cleaning Equipment
Simulation team for BMW
Simulation team for BMW
Plant Layout Design For A Press Systems Manufacturer
Plant Layout Design For A Press Systems Manufacturer
Press Tool Design for Heat Exchanger Plates
Press Tool Design for Heat Exchanger Plates
CNC Machining Line Automation For Cylinder Blocks Of A Heavy-duty Pickup Truck
CNC Machining Line Automation For Cylinder Blocks Of A Heavy-duty Pickup Truck
Conversion Of Non – Pressurised Mixing Barrel Into A Pressure Vessel
Conversion Of Non – Pressurised Mixing Barrel Into A Pressure Vessel
Piping Design
Piping Design